Product Overview

Phase Stable Cable Assemblies

Phase Stable Cable Assemblies are engineered to maintain an exceptionally consistent electrical length and phase relationship regardless of fluctuating temperatures, mechanical stresses (such as bending or vibration), and long-term use. In high-precision RF and microwave applications, even minute phase variations can critically compromise system accuracy, affecting timing, signal summation, and measurement integrity. These assemblies achieve their superior stability through meticulously selected dielectric materials (like proprietary low-density PTFE, e.g., Aptiv's DynaCore®), optimized conductor geometries, and robust manufacturing processes. Delivered fully tested and ready for integration, Phase Stable Cable Assemblies are indispensable for radar systems, phased array antennas, advanced test & measurement equipment (e.g., VNAs), quantum computing, and other mission-critical systems where precise timing and repeatable performance are paramount.

Phase Stable Cable Assemblies product image

Features and Benefits

  • Ultra-Low Phase Change with Temperature: Minimal phase shift across wide temperature ranges (notable reduction in the PTFE knee), critical for outdoor, aerospace, and high-thermal-variation environments
  • Excellent Phase Stability with Flexure: Consistent phase even with repeated bending, ideal for flexible test leads, robotics, and moving antenna elements.
  • Enhanced Measurement Accuracy & Repeatability: Provides an unvarying electrical path for precise calibration and consistent results.
  • Superior Signal Coherence: Essential for applications requiring multiple signals to arrive in-phase, maximizing signal strength.
  • Reduced System Calibration & Downtime: Minimizes the need for frequent recalibration, saving time and cost.
  • Low Insertion Loss & Excellent VSWR: Delivers superior attenuation and impedance matching for efficient power transfer.
  • Factory-Tested & Guaranteed Performance: Rigorous testing ensures compliance with stringent performance specifications.

Specifications, Parts, and Filters

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Impedance
50 Ohms (standard).
Frequency Range
DC up to 110 GHz, supporting RF and millimeter-wave applications.
Phase Stability vs. Temperature
± 5 ppm/°C, 0C - 40C. Aptiv's PhaseTite® series offers improved figures.
Phase Stability vs. Flexure
1.5° @ 10GHz, 2.7° @ 18 GHZ, 3.0° @ 26 GHZ, 6.0° @ 40 GHz.
Insertion Loss (Assembly)
Assembly dependent, see PhaseTite SCD
VSWR (Assembly)
.1.30:1 @ 18GHz, 1.35:1 @ 26GHz, 1.40:1 @ 40GHz.
Velocity of Propagation (VP)
82%
Shielding Effectiveness
-90 dB
Power Handling
See SCD for frequency dependent power handling.

Cable Construction
Inner Conductor
Solid silver-plated copper.
Dielectric
Specialized low-density Dynacore PTFE
Outer Conductors/Shielding
Multi-layered, braided, foil-wrapped, or helical-wrap shields
Jacket
Flexible and durable materials like ETFE, or polyurethane.
Outer Diameter (OD)
Various diameters (e.g., Aptiv's PhaseTite® series in 0.153", 0.217", 0.302").
Connectors
High-performance RF connectors (e.g., SMA, N-Type, 2.92mm, TNC) via precise methods.
Length Tolerance
Extremely precise custom lengths with tight tolerances (e.g., ± 0.060").
Minimum Bend Radius
Specified for static and dynamic bending, maintaining phase stability.

Temperature Range
Wide operating range (-65°C to +165°C) with optimized phase stability.
Thermal Shock
MIL-STD-202, Method 107, condition B-3
Vibration & Shock
Withstands significant levels (MIL-STD-202, Method 104 condition G, 213 condition F,214 condition K compliance).
Moisture Resistance
Robust jackets and sealed connectors provide humidity and moisture resistance.
UV Resistance
Outer jackets are often UV-stabilized for outdoor use.
Chemical Resistance
Available with jackets resistant to oils, fuels, and solvents.
Space Qualification
Specialized versions (e.g., Aptiv's SpaceFlex™) for space environments.

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