Product Overview

Standard Profile Metal Shell Connector

Aptiv Interconnect’s Ulti-Mate Standard Profile Metal Shell Connectors with wire leads are environmentally sealed and military-compliant connectors that meet MILDTL-83513. They are available in 9–100 contacts, rated to -55°C to 125°C (higher temperature "HT" versions also available), and are rated to carry 3A. They offer low contact resistance, high insulation resistance, and dependable performance from sea level to 70,000 feet.

Standard Profile Metal Shell Connector product image

Features and Benefits

  • Sealed for Harsh Environments: Reliable performance in moisture, dust, and vibration.
  • Wide Temp Range: Operates from -55°C to +125°C; HT versions for extreme heat.
  • MIL-DTL-83513 Qualified: Built to strict military standards for proven reliability.
  • Flexible Contact Options: 9–100 contacts for design versatility.
  • Strong Electrical Performance: Up to 3A, 600 VAC, and ≥5000 MΩ insulation resistance.
  • Durable Metal Shell: Offers excellent shielding and mechanical strength.
  • Compact, Lightweight Design: Ideal for high-density electronic systems.
  • Broad Application Use: Suited for aerospace, defense, and industrial equipment.
  • Custom Configurations: Wire leads and finishes available to spec.

Specifications, Parts, and Filters

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Contact Resistance
8 milliohm max contact only and 32 millohms max with 6" wire @ 2.5A at room temperature
Current Rating
3A max. at room temperature
Dielectric WithStanding Voltage
600 VAC at sea level, 150 VAC at 70,000 feet. 1mA leakage current max. at room temperature
Insulation Resistance
500 VDC and 5000 Megohms min. at room temperature

Engaging Force
6 oz max. at room temperature
Separation Force
.5 oz min. at room temperature
Mating/Unmating Force
10 oz x # of contacts max.at room temperature
Vibration
EIA-364-28 Condition IV, 1 microsecond max discontinuity at room temperature
Shock
EIA-364-27 Condition E, 1 microsecond max discontinuity at room temperature
Durability
500 matings, passes Mating Force, CR, Eng and Sep Forces at room temperature
Salt Spray
EIA 364-26 Condition B-48 hours at room temperature

Signal Pin Contacts
C17200 Beryllium Copper per ASTM B194
Signal Socket Contacts
C21000 Brass Alloy per ASTM B36
Contact Plating
.000050 Thk Gold Plating per ASTM B488
Shell
6061-T6 Aluminum per SAE-AMS-QQ-A200/8 or Passivated 300 Series Stainless Steel
Shell Plating
Electroless Nickel per AMS 2404 or Cadmium Plated per SAE-AMS-QQ-P-416
Insulator Material
Polyphenylene Sulfide (PPS) Per MIL-M-24519 GST-40F
Hardware
Passivated Stainless Steel Per MIL-DTL-83513/05
Interfacial Seals
Fluorosilicone per MIL-R-25988 Std Profile Receptacles only)

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