Product Overview

VFD Cable

Aptiv Interconnect delivers high performance VFD (Variable Frequency Drive) cables, a specialized type of electrical cable specifically engineered to connect variable frequency drives to AC motors in demanding industrial environments. With advanced shielding to suppress EMI, premium insulation to withstand voltage spikes, and durable jackets resistant to oils, chemicals, and abrasion, our cables ensure reliable drive-to-motor performance and long-term system uptime. High-flex constructions rated up to 20 million cycles make them ideal for robotics, motor power, industrial automation, and control applications. We offer both standard and fully customized VFD cable designs to meet your exact requirements. Backed by decades of engineering expertise and rigorous in-house testing, Aptiv provides application-specific solutions with options such as custom shielding, high- and low-temperature ratings, specialized AWG sizes, and unique conductor stranding delivering accuracy, durability, and performance in every cable.

VFD Cable product image

Features and Benefits

  • Prevents Premature Motor Failure: Designed to withstand high voltage spikes and reflected waves, which can otherwise degrade motor insulation and bearings, significantly extending motor life.
  • Mitigates EMI/RFI Noise: Features robust shielding (e.g., foil and braid combinations) to contain electrical noise generated by VFDs, preventing interference with nearby sensitive equipment and communication systems.
  • Reduces Common Mode Current (CMC): Incorporates symmetrical conductor and grounding designs (e.g., three symmetrical ground conductors) to provide a low-impedance return path for common mode currents, preventing motor bearing fluting and equipment damage.
  • Enhanced Safety: Proper insulation and shielding reduce the risk of electrical shock to personnel by containing stray voltages and currents.
  • Robust Insulation System: Utilizes thermoset insulations like Cross-Linked Polyethylene (XLPE) which offer superior resistance to voltage stress, heat, and moisture compared to thermoplastic alternatives like PVC.
  • Improved Efficiency: Contributes to the overall energy efficiency of VFD systems by minimizing electrical losses and ensuring stable operation.
  • Durable Jacket: Features specialized outer jackets (e.g., TPE, PVC) that are resistant to oil, sunlight (UV), moisture, and abrasion, suitable for harsh industrial environments.
  • Compliance with Standards: Manufactured to meet or exceed industry standards and recommendations for VFD applications, such as UL 1277 (Type TC-ER), UL 2277 (Flexible Motor Supply Cable), and NFPA 79 requirements.
  • Cost-Effective in the Long Run: While initial investment may be higher, VFD cables significantly reduce maintenance, repair, and downtime costs associated with equipment failure.

Specifications, Parts, and Filters

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Voltage Rating
1000V
Insulation Material
XLPE (Cross-Linked Polyethylene), EPR (Ethylene Propylene Rubber)
Conductor Material
Tinned Copper, Bare Copper
Grounding
Full-size green/yellow ground
Shielding Type
Overall copper tape, foil + tinned copper braid, semi-conductive fleece + foil + braid

Conductor Gauge
18 AWG to 2 AWG
Number of Conductors
3 Power Conductors + 1 Insulated Ground
Outer Jacket Material
TPE (Thermoplastic Elastomer), PVC (Polyvinyl Chloride), (TPU) Polyurethane, (TPV) Thermoplastic Vulcinizate
Outer Diameter
0.40 in to 1.70 in (10 mm to 43 mm)
Minimum Bend Radius
7.5x to 15x cable O.D. (for stationary installation)
Operating Temperature ]
to +90∘C
Flex Life
Designed for continuous flex

Operating Temperature
−40∘C to +90∘C (Listed) Up to +105∘C (Conductor)
Oil Resistance
UL Oil Res I/II
Sunlight (UV) Resistance
Sunlight Resistant (SR) rated
Moisture Resistance
90°C Wet rated, Direct Burial rated
Flame Retardancy
Vertical Tray and FT4
Cold Impact
Rated for −40∘C
Hazardous Location Suitability
Class I, Division 2
RoHS and REACH Compliance
Compliant

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