Product Overview

Coil Cord

Aptiv Interconnect designs and manufactures coil cords, also called retractile cords, engineered for flexible, dynamic connectivity. Built to extend and retract like a spring, they reduce clutter, tangling, and tripping hazards while delivering reliable performance. For over 50 years, Aptiv coil cords have served military, medical, industrial, geophysical, aviation, portable power, and lighting applications. Using advanced manufacturing technology, we provide durable, high-quality performance you can count on. With expertise in materials, conductor design, and jacket engineering, our coil cords stretch multiple times their resting length and return to compact form. Optimized for demanding environments, they resist repeated flexing, abrasion, and environmental exposure. Aptiv coil cords support critical applications in industrial automation, robotics, medical devices, telecommunications, and aerospace & defense, ensuring dependable electrical performance every time.

Coil Cord product image

Features and Benefits

  • Retractile & Extendable: Unique coiled design allows for significant extension and retraction, providing dynamic reach and compact storage.
  • Space-Saving: Reduces cable clutter and minimizes the physical footprint when not extended, ideal for tight spaces.
  • Prevents Tangling & Tripping Hazards: The self-retracting nature keeps cables neat and out of the way, enhancing safety and organization.
  • High Flex Life: Engineered to withstand millions of flex cycles without conductor breakage or signal degradation, crucial for dynamic applications.
  • Durable Construction: Utilizes robust jacket materials (e.g., PUR, TPE) that offer excellent resistance to abrasion, oils, chemicals, and UV radiation.
  • Versatile Applications: Suitable for power, control, signal, and data transmission in moving parts of machinery, handheld devices, and portable equipment.
  • Customization Options: Available in various conductor counts, wire gauges, coil lengths, jacket colors, and shielding configurations to meet specific application needs.
  • Signal Integrity: Shielded versions protect sensitive signals from electromagnetic interference (EMI) and radio-frequency interference (RFI).
  • Temperature Resilience: Designed to perform reliably across a range of operating temperatures.

Specifications, Parts, and Filters

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Voltage Rating
30V to 600V

Conductor Material
Tinned Copper, Bare Copper
Insulation Material
PVC, PP, TPE, TPES,
Jacket Material
PUR (Polyurethane), TPE (Thermoplastic Elastomer), PVC, TPES (Thermopolyester Elastomer)
Number of Conductors
2 to 30+
Wire Gauge
28 AWG to 14 AWG
Coil Length (Retracted)
Varies widely
Min. Bend Radius
5x to 10x cable O.D. (dynamic)
Extension Cycles
100,000 +

Operating Temperature
to +105∘C
Chemical Resistance
Resistant to oils, greases, solvents
UV Resistance
Yes (for outdoor rated jackets)
Moisture Resistance
Excellent (for PUR jackets)
Abrasion Resistance
High (for PUR/TPE jackets)
Flame Retardancy
UL VW-1, IEC 60332
RoHS and REACH Compliance
Compliant
Cold Bend/Impact
Rated for low temperatures

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